Revolutionizing Resource Planning in Cashew Processing
Enhance efficiency and streamline operations in cashew processing factories by providing a comprehensive resource planning tool.
About the Solution
The MSME Resource Planner built for the Cashew Processing Industry aims to measure time spent on each stage of processing to optimize results without any reduction in the quality of the final product. Additionally, this tool monitors the processing stage and history of all RCN Batches to ensure operational efficiency across the board.
This solution focuses on optimizing supply chain management, tracking performance, and delivering predictive insights to improve yield outcomes.
Key Features
Supply Chain Management
Delivers an integrated view of all active Purchase Orders (POs) with real-time alerts for overdue purchases, facilitating better delivery management.
The Supply Chain Module allows you to view all pending Purchase Orders and their respective suppliers. Get daily updates on the status of all overdue Purchase Orders and map all Inwards against each PO including items, weight, bags, and suppliers.
Features and KPIs:
- Overdue PO Alerts
- Inwards Weight
- Stock In-Transit
- Manage Suppliers
- Manage Agents
Inventory Module
The Inventory Module gives you a comprehensive overview of your entire warehouse with a map of your inventory across multiple locations with quantity of RCN. Issue raw material for processing, and allocate new stock to designated areas within each warehouse.
Features and KPIs:
- View Warehouse Map
- Issue Material for Processing
- Collect Inventory
- Allocate new Inwards Slot
Cooking Module
The Cooking Module is used to monitor each batch's current cooking stage: Steaming, Water Release or Cooker Unloading. View real-time information on which Tanks are occupied with which batch. Have access to all processes conducted on each batch of Cashew Nuts. Monitor cooking time for each batch and receive alerts for overcooked batches.
Features and KPIs:
- Cooking Time Alerts
- Processing Stage
- Tank Occupancy
- Batch-wise Cooking History
Processing Module
The Processing Module tracks each batch's payload against multiple trolleys and its current usage and location. Set timers for each process (Drying, Moisturization, Auto Peeling, Final Drying, and Manual Peeling), receive alerts on completion of each stage, and prompts to proceed to the next.
Features and KPIs:
- Processing Time
- Batch Processing Status
- Quantity Loss
- Trolley Management
- Manual Processing Efficiency
Key Takeaways
- Accurate Yield Predictions: The tool's ability to predict yield outcomes based on weight reduction at each processing stage helps factories plan more effectively and reduce waste.
- Optimized Resource Utilization: By tracking both mechanical and manual efficiency, the tool assists factories in optimizing resource usage, leading to improved performance.
- Enhanced Operational Efficiency: Continuous monitoring of equipment usage and processing times enables factories to identify inefficiencies and improve workflows.
- Improved Workforce Management: The tool's employee tracking features foster greater accountability and enhance workforce productivity.
- Timely Deliveries: Real-time PO tracking and alerts help factories adhere to delivery schedules, reducing delays and boosting customer satisfaction.
Who is this for?
The tool can be used at the grassroots level to enter and track all components of the operation as a whole from adding inventory to packing. By adding the relevant details in real-time, the Operations Department can get a clear understanding of all details in their customized dashboard.